Electric Immersion Heaters
Maintaining the correct operating temperature of your process solutions is crucial for achieving optimal results in metal finishing and other industrial applications. Inconsistent temperatures can lead to issues such as cleaning-related rejects, plating thickness variations, and corrosion resistance failures. Electric immersion heaters offer a reliable solution for maintaining these critical temperatures, ensuring the consistent quality of your processes.
When requesting a quote for an electric immersion heater, please provide the following information to ensure proper sizing and selection:
- Type of Chemistry: Specify the chemical application and concentration.
- Tank Dimensions and Solution Height: Provide the length, width, and height (L” x W” x H”) of the tank, along with the solution height.
- Incoming Voltage: Indicate the voltage requirements (110V, 240V Single or Three Phase, 480V).
- Heat Up Time: Specify how quickly the solution needs to reach the operating temperature.
- Operating Temperature: Provide the desired operating temperature of the solution.
- Ventilation Requirements: Mention any special ventilation needs due to the chemical composition or heating process.
Electric Immersion Heater Models
B Series – Small Tank
Designed for laboratory and small tank applications, this compact metal over the side heater efficiently heats up to 300°F (149°C). Available in single-phase configurations with power options ranging from 500 to 1500 watts and voltage options from 120 to 240 volts.
HX Series Guard
Extend the life of your HX Series Heaters with this reusable guard. Easy to install, it offers reliable protection for your heating equipment.
3HS Series – Tubular
This over-the-side heater features a robust three-element tubular design, making it ideal for high-demand applications. It operates on three-phase power, offering 3000 to 10500 watts of heating power with voltage options from 208 to 600 volts.
MOTS Single – Derated
Optimized for low watt density, this metal over the side heater is available in single or three-phase configurations. It offers heating power from 500 to 6000 watts and operates within a voltage range of 120 to 600 volts.
A Series – Aquaculture
Tailored for aquaculture needs, this compact heater is crafted from 316 stainless steel for freshwater or titanium for saltwater applications. It’s available in Over The Side, L-Shaped, and Screwplug styles, heating up to 180°F (82°C) with power options from 1000 to 6000 watts, and voltage options from 120 to 240 volts.
Easyplug™ – Aquaculture
This plug-and-play heater is ideal for both fresh and saltwater aquaculture applications, offering quick and easy installation. Available in 1000-watt models with 120 or 240 volts, and 1800-watt models with 240 volts.
T Series – Screwplug
A durable screwplug immersion heater, designed to heat fluids up to 300°F (149°C). Available in a range of power options from 1000 to 12000 watts, with voltage configurations from 120 to 600 volts.
5T-T5T Series – Screwplug
This robust metal screwplug immersion heater provides 4500 to 18000 watts of heating power, suitable for demanding industrial applications, with voltage options from 208 to 600 volts.
2T-T2T Series – Screwplug
Offering reliable performance, this screwplug heater is available in power ranges from 2000 to 15000 watts and operates on voltages between 208 and 480 volts.
FLS Series – Flange Heater
This metal flange heater is designed for industrial applications, available in 3″, 5″, and 6″ flange sizes. It offers powerful heating with options ranging from 3000 to 72000 watts, and voltage options from 208 to 600 volts.
FLX Series – Flange Heater
This fluoropolymer (PTFE) covered stainless steel element, providing excellent chemical resistance to aggressive acids.
MOTS Triple – Vertical
A durable, L-shaped vertical metal over the side heater designed for heavy-duty applications. It offers heating power from 3000 to 36000 watts with voltage configurations from 208 to 600 volts.
9HS Series – Tubular PTFE Heater
Featuring nine tubular elements, this PTFE-coated heater is ideal for corrosive environments. It operates on three-phase power, offering 9000 to 31500 watts of heating power with voltage options from 208 to 600 volts.
V Series – Varipower
This versatile heater is available with either metal or PTFE sheathing, designed for lower temperature applications with heating power ranging from 100 to 1000 watts and voltage options from 120 to 240 volts.
MOTS Single
A single-phase or three-phase metal over the side heater, ideal for small tanks and chemical processes. It offers 1000 to 12000 watts of heating power, with voltage options from 120 to 600 volts.
MOTS Single – DAS, Phosphate
Specifically designed for phosphate applications, this metal over the side heater is available in single or three-phase configurations. It offers 1000 to 10000 watts of heating power and operates on voltages from 120 to 600 volts.
MOTS Triple – Vertical, Derated
This L-shaped vertical heater is designed for lower watt density applications. It offers 3000 to 36000 watts of heating power and is available in voltage options from 240 to 480 volts.
MOTS Triple – L Shaped, Derated
Optimized for low watt density, this L-shaped metal over the side heater is ideal for bottom tank heating applications. It offers power options from 1500 to 18000 watts, with voltage configurations from 120 to 480 volts.
MOTS Single – Bottom, Derated
This L-shaped bottom heater is designed for lower watt density applications, available in single or three-phase configurations with heating power from 500 to 6000 watts, and voltage options from 120 to 480 volts.
MOTS Single – Bottom
A robust L-shaped bottom heater, available in single or three-phase configurations. It offers heating power from 1000 to 12000 watts, with voltage options from 120 to 600 volts.
6HS Series – Tubular PTFE Heater
This six-element PTFE-coated heater is ideal for demanding chemical applications. It operates on three-phase power with heating power from 6000 to 21000 watts, and voltage options from 208 to 600 volts.
MOTS Triple – Deep Tank
Designed for deep tank applications, this metal over the side heater can heat up to 300°F (149°C). It offers 18000 to 54000 watts of heating power and operates on single or three-phase power with voltage options from 208 to 600 volts.
MOTS Triple – Derated
This derated, low watt density metal over the side heater is designed for sensitive applications. It operates on three-phase power with heating options from 1500 to 18000 watts and voltage configurations from 120 to 600 volts.
MOTS Triple
A versatile metal over the side heater available for three-phase applications. It provides heating power from 3000 to 36000 watts and operates on voltages from 208 to 600 volts.
Replacement Parts
To ensure the longevity and efficiency of your electric immersion heaters, we offer a comprehensive range of replacement parts:
Heating Elements:
Available in materials such as stainless steel, titanium, and quartz, these elements are crucial for maintaining the heater’s performance and should be replaced when they show signs of wear or damage.
Thermostats and Controllers:
These components ensure accurate temperature control and prevent overheating. Replacing faulty thermostats or controllers can help maintain consistent operating temperatures.
Power Cords and Connections:
High-quality power cords and connectors are essential for safe and reliable operation. Replacing worn or damaged cords prevents potential electrical hazards.
Mounting Brackets and Supports:
Ensure your heater remains securely in place with durable mounting brackets and supports. Replacement is recommended if the brackets show signs of corrosion or wear.
Applications of Electric Immersion Heaters
Metal Finishing
Electric immersion heaters are essential in metal finishing processes, where precise temperature control is critical for achieving consistent and high-quality results. They are used in plating baths, cleaning tanks, and other solutions that require stable temperatures to avoid defects and ensure uniform surface finishes.
Chemical Processing
In chemical processing, electric immersion heaters provide efficient and reliable heating for a variety of solutions, including highly corrosive chemicals. The customizable design options allow for heaters that can withstand harsh environments while maintaining precise temperature control.
Water Treatment
Electric immersion heaters are used in water treatment systems to maintain the temperature of water and chemicals, ensuring effective treatment and purification processes. Their durable construction allows them to operate efficiently in continuous use conditions.
Pharmaceutical Manufacturing
In pharmaceutical manufacturing, maintaining the purity and stability of solutions is crucial. Electric immersion heaters provide the necessary temperature control to ensure that solutions remain within the required specifications, supporting consistent and high-quality production.