Anode Baskets
Anode Baskets are critical components in the metal finishing, plating, and anodizing industries, providing robust and reliable performance in the most demanding environments. Our selection of high-quality anode baskets is designed to enhance the efficiency and durability of your operations. Whether you need standard sizes or custom configurations, we offer a range of options to meet your specific requirements. From varying amperage capacities to multiple mesh types, our anode baskets are built to support a wide array of applications, ensuring that your plating process is optimized for maximum effectiveness.
When selecting an anode basket, consider the following factors to ensure the best fit for your application:
- Basket Size and Configuration: Choose from standard rectangular or round baskets, or customize the size to meet your exact specifications.
- Amperage Capacity: Select the appropriate amperage capacity for your operation, with options ranging from 50 AMPS to 200+ AMPS.
- Mesh Type: Decide between perforated, mini-expanded, or polypropylene mesh depending on your need for open area and efficiency.
- Anode Capacity: Determine the required anode capacity based on the materials you’re working with, such as nickel buttons, copper chunks, or copper balls.
Anode Basket Models and Configurations
We offer a variety of anode basket models, each designed to cater to the specific needs of the metal finishing and plating industries. Available in both rectangular and round configurations, these baskets are built to withstand the harsh conditions of industrial use.
Rectangular Anode Baskets
- Standard Sizes: Our rectangular anode baskets are available in a range of sizes, including 2-1/2″ x 6″ with lengths of 18″, 24″, 30″, and 36″. These sizes cover most standard applications, ensuring you have the right fit for your process.
- Custom Sizes: If your operation requires specific dimensions, we offer custom lengths and configurations to meet your unique requirements.
Round Anode Baskets
- Standard Sizes: Our round anode baskets come in a 2-1/2″ diameter with the same length options as our rectangular baskets—18″, 24″, 30″, and 36″. These baskets are ideal for applications requiring a round configuration.
- Custom Sizes: Like our rectangular baskets, round baskets can also be customized in length and diameter to suit specialized applications.
Basket Amperage and Hook Options
Choosing the right amperage capacity and hook configuration is crucial for ensuring the efficiency and safety of your operation. We offer a variety of options to suit different operational needs:
Amperage Capacities
- Standard Capacity: 50 AMPS per basket with double contact hooks, suitable for most standard plating and anodizing processes.
- Higher Amperage: For more demanding applications, we offer baskets with capacities up to 200+ AMPS, providing the power you need for heavy-duty operations.
Hook Configurations
- Inverted “V” Lift Hooks: Standard option for secure lifting and easy handling.
- Inverted “U” Hooks: Provides additional stability during operation.
- “T” Handle Lift Hooks: Offers a comfortable grip and easier maneuverability, especially for larger baskets.
- Custom Hooks: For specific operational needs, we can design custom hooks to facilitate easier lifting and handling of the baskets.
Basket Amperage and Hook Options
Choosing the right amperage capacity and hook configuration is crucial for ensuring the efficiency and safety of your operation. We offer a variety of options to suit different operational needs:
Amperage Capacities
- Standard Capacity: 50 AMPS per basket with double contact hooks, suitable for most standard plating and anodizing processes.
- Higher Amperage: For more demanding applications, we offer baskets with capacities up to 200+ AMPS, providing the power you need for heavy-duty operations.
Hook Configurations
- Inverted “V” Lift Hooks: Standard option for secure lifting and easy handling.
- Inverted “U” Hooks: Provides additional stability during operation.
- “T” Handle Lift Hooks: Offers a comfortable grip and easier maneuverability, especially for larger baskets.
- Custom Hooks: For specific operational needs, we can design custom hooks to facilitate easier lifting and handling of the baskets.
Mesh Types and Anode Capacities
The type of mesh and its open area significantly impacts the efficiency of your plating or anodizing process. We offer various mesh types to cater to different process requirements:
Mesh Types
Perforated Mesh:
Offers 50% open area, providing a balance between support and fluid flow. Ideal for standard applications where moderate flow and strength are needed.
Mini-Expanded Mesh:
With 65% open area, this mesh type allows for greater fluid flow, enhancing process efficiency in applications where increased flow is critical.
Polypropylene Mesh:
Features 40% open area and is suitable for operations where chemical resistance and lower weight are priorities.
Anode Capacities
Our anode baskets are designed to handle various materials with the following capacities per inch of basket length:
Rectangular Baskets:
- Nickel Buttons: 3 lbs.
- Copper Chunks: 2.5 lbs.
- 2″ Copper Balls: 2 lbs.
Round Baskets:
- Nickel Buttons: 0.8 lbs.
- Copper Chunks: 0.75 lbs.
- 2″ Copper Balls: 0.625 lbs.
These capacities ensure that you can efficiently load the appropriate amount of material into the baskets, optimizing your plating or anodizing process.
Benefits of Anode Baskets
Anode Baskets offer several advantages that make them essential in the metal finishing and plating industries:
- High Durability: Constructed from high-quality materials, our anode baskets are designed to withstand the harsh conditions of industrial processes, ensuring long-lasting performance.
- Customizability: With options for custom sizes, amperage capacities, and mesh types, our baskets can be tailored to meet the specific needs of your operation.
- Efficiency: The various mesh types and open areas available allow for optimized fluid flow, improving the overall efficiency of your plating or anodizing process.
- Versatility: Suitable for a wide range of applications in metal finishing, plating, and anodizing, our anode baskets provide the flexibility you need for different processes.
Applications of Anode Baskets
Metal Finishing
Anode baskets are widely used in metal finishing processes, where they play a critical role in ensuring the even distribution of current and the uniform deposition of metal onto parts. Their durability and customizability make them ideal for use in a variety of finishing operations.
Plating
In plating applications, anode baskets hold the anodes that supply the metal ions for electroplating. The right anode basket ensures that the anodes are securely held and properly positioned, leading to consistent and high-quality plating results.
Anodizing
During the anodizing process, anode baskets help to evenly distribute the current across the surface of the parts being anodized. This is essential for achieving a uniform and durable anodized finish, especially in applications requiring precise control over the anodizing conditions.