Introduction to Captor Double Wall Tanks
Chemical storage is a critical aspect of industrial operations, requiring reliable containment and strict adherence to safety and environmental regulations. Snyder Industries addresses these needs with their Captor Double Wall Tanks, an innovative solution for secure chemical storage tanks. Featuring a unique tank-in-a-tank design, these tanks significantly reduce the risk of leaks, spills, and contamination, making them essential for industries like chemical manufacturing, oil and gas, and food processing. As a distributor of industrial equipment, Cannon Industrial Plastics explores the features, benefits, and applications of these advanced tanks.
What Makes Captor Double Wall Tanks Stand Out?
The Captor Double Wall Tanks by Snyder Industries are engineered for maximum safety and compliance:
Tank-in-a-Tank Design: An inner tank holds the chemical, while an outer tank provides secondary containment, reducing leak risks by 99% (Snyder Industries).
Regulatory Compliance: Meets FDA Regulation 177.1520 and NSF/ANSI 61 standards for food-grade and high-purity storage.
Durability: Built to withstand harsh conditions, ensuring long-term reliability.
Stat: Double wall tanks reduce environmental incidents by 85% compared to single-wall systems (EPA).
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Applications and Benefits of Captor Double Wall Tanks
Industrial and Commercial Uses
Captor Double Wall Tanks are versatile across sectors:
Industrial: Safely store hazardous chemicals like acids or solvents, preventing environmental contamination—e.g., in chemical plants.
Commercial: Serve as “Day Tanks” for smaller daily volumes, integrating with larger systems for flexible industrial chemical storage.
Benefit: Scalable solutions for operations of all sizes, from 35 to 15,000 gallons (Snyder Industries).
Specialized Applications in Hazardous Materials Handling
For high-risk industries:
Chemical Manufacturing: Store aggressive substances like sulfuric acid with confidence.
Oil and Gas: Contain flammable liquids, meeting OSHA 1910.106 standards.
Stat: 70% of chemical manufacturers use double wall tanks for hazardous materials (Chemical Engineering Journal).
Understanding the Captor Double Wall Tank Design
Unique Tank-in-a-Tank Design
The standout feature of Captor Double Wall Tanks is their tank-in-a-tank design. If the inner tank leaks, the outer tank contains the chemical, preventing environmental contamination. The outer tank also protects against external elements like dust, rain, or snow, ensuring the stored material’s integrity.
Benefit: Provides peace of mind in high-stakes environments where safety is non-negotiable.
Materials and Compliance Standards
These tanks are constructed using:
High-Density Linear Polyethylene (HDLPE): Offers excellent durability and chemical resistance, available in black or natural white.
Cross-Linked High-Density Polyethylene (XLPE): Provides superior resistance for aggressive chemicals.
Both materials comply with FDA Regulation 177.1520 and NSF/ANSI 61 standards, making them suitable for food-grade and high-purity applications.
Installation and Cost-Efficiency of Captor Double Wall Tanks
Pre-Assembled Shipping for Cost Reduction
Captor Double Wall Tanks are shipped fully assembled, eliminating on-site assembly and reducing labor costs. This pre-assembled approach can cut installation costs by up to 35% compared to traditional tanks (Snyder Industries).
Benefit: Saves time and money without compromising quality.
Customization Options for Different Needs
Snyder Industries offers customization to meet diverse needs:
Material Options: Choose HDLPE or XLPE based on chemical compatibility.
Specific Gravity Ratings: Tailored for various chemical densities.
Tie-Down Systems: Optional for seismic zones or high-wind areas, ensuring stability.
Example: Tanks for sulfuric acid storage use specialized resins to prevent material degradation.
Types of Captor Double Wall Tanks
Snyder’s Double Containment Tank (DCT) Systems are a compact solution in the Captor lineup, ranging from 35 to 1,500 gallons. Ideal for commercial settings with limited space, DCT Systems provide secondary containment and integrate with larger Captor tanks for scalable industrial chemical storage.
Use Case: Day tank systems in food processing plants for daily chemical dosing.
Materials Used in Captor Double Wall Tanks
High-Density Linear Polyethylene (HDLPE)
HDLPE is a go-to material for its strength and chemical resistance. It complies with FDA regulations, making it ideal for food-grade applications like storing potable water or food additives.
Cross-Linked High-Density Polyethylene (XLPE)
XLPE offers enhanced resistance for aggressive chemicals like sodium hypochlorite or hydrochloric acid, ensuring long-term durability in harsh environments.
Specialized Resins for Specific Applications
For highly reactive chemicals, Snyder Industries uses specialized resins—e.g., for sulfuric acid or bleach storage—to prevent tank degradation and ensure safety.
Frequently Asked Questions (FAQs)
What is the benefit of the tank-in-a-tank design?
The tank-in-a-tank design provides secondary containment, reducing environmental contamination risks if the inner tank leaks.
How do Captor tanks reduce costs?
They’re shipped fully assembled, cutting installation costs by up to 35% by eliminating on-site assembly.
Are Captor tanks suitable for outdoor use?
Yes, they’re UV-stabilized for long-term outdoor storage without degradation.
What material options are available for Captor Double Wall Tanks?
Options include HDLPE, XLPE, and specialized resins for aggressive chemicals like sulfuric acid.
Conclusion
Captor Double Wall Tanks by Snyder Industries set a new standard in chemical storage, combining safety, durability, and cost-efficiency. Their tank-in-a-tank design, compliance with FDA compliant tanks standards, and customization options make them a versatile choice for industrial chemical storage. Whether you’re managing hazardous materials or need a reliable day tank system, these tanks deliver. Cannon Industrial Plastics is proud to distribute these solutions—contact us to find the perfect tank for your needs.
