Introduction to Captor Double Wall Tanks
Chemical storage is a critical aspect of many industrial operations, requiring not only reliable containment but also adherence to stringent safety and environmental regulations. Snyder Industries has recognized this need, bringing to market their Captor Double Wall Tanks—a revolutionary solution that addresses the growing concerns over bulk chemical storage and containment.
The Captor Double Wall Tanks are ingeniously designed to offer maximum protection with their unique tank-in-a-tank construction, ensuring that even in the most demanding conditions, the risk of leaks, spills, or contamination is significantly minimized. This makes them an essential component in industries where safety, reliability, and compliance are paramount.
Applications and Benefits of Captor Double Wall Tanks
Industrial and Commercial Uses
Captor Double Wall Tanks are indispensable across multiple sectors. In the industrial realm, they are used to safely store hazardous chemicals, providing a secure solution that prevents environmental contamination. Their use extends to commercial settings, particularly where smaller volumes are handled daily. These “Day Tanks” seamlessly integrate with larger systems, offering a flexible and comprehensive storage solution.
Specialized Applications in Hazardous Materials Handling
For industries dealing with extremely hazardous substances, such as chemical manufacturing or oil and gas, Captor Double Wall Tanks provide an additional layer of security. The tank-in-a-tank design significantly reduces the risk of leaks or spills, making these tanks critical in maintaining safety standards and regulatory compliance in these high-stakes environments.
Understanding the Captor Double Wall Tank Design
Unique Tank-in-a-Tank Design
The Captor Double Wall Tanks’ standout feature is their tank-in-a-tank design. This design ensures that even in the event of a leak in the inner tank, the chemical remains contained within the outer tank, preventing any potential environmental contamination. The outer tank also shields the stored material from external factors like dust, rain, or snow, which could otherwise compromise the integrity of the storage system.
Materials and Compliance Standards
Captor Double Wall Tanks are constructed using High-Density Linear Polyethylene (HDLPE) and Cross-Linked High-Density Polyethylene (XLPE). These materials not only provide excellent durability but also meet FDA Regulation 177.1520 and NSF/ANSI 61 standards. This compliance is crucial for industries that require the storage of food-grade or high-purity chemicals, ensuring that the materials used do not compromise the stored product.
Installation and Cost-Efficiency of Captor Double Wall Tanks
Pre-Assembled Shipping for Cost Reduction
One of the key advantages of Captor Double Wall Tanks is the cost-efficiency they bring to procurement and installation. Each tank is shipped fully assembled, eliminating the need for on-site assembly and reducing associated labor costs. This feature alone can cut comparable installation costs by up to 35%, offering significant savings without compromising on quality or performance.
Customization Options for Different Needs
Captor Double Wall Tanks come with various customization options to meet specific industry requirements. From different material options to specific gravity ratings, these tanks can be tailored to suit diverse storage needs. Additionally, optional tie-down systems are available for regions prone to seismic activity or high winds, ensuring that the tanks remain secure under all conditions.
Types of Captor Double Wall Tanks
DCT Systems
Snyder’s Double Containment Tank (DCT) Systems are the latest innovation in the Captor lineup, offering sizes ranging from 35 to 1500 gallons. These systems are particularly useful in commercial settings where space is at a premium, providing a compact yet effective solution for secondary containment. DCT Systems are often used alongside larger Captor Double Wall Tanks to create a scalable storage solution that meets a wide range of chemical storage needs.
Materials Used in Captor Double Wall Tanks
High-Density Linear Polyethylene (HDLPE)
HDLPE is a preferred material for Captor Double Wall Tanks due to its strength and chemical resistance. Available in both black and natural white, HDLPE complies with FDA regulations, making it suitable for food-grade and other sensitive applications.
Cross-Linked High-Density Polyethylene (XLPE)
For more aggressive chemicals, XLPE offers superior resistance. This material is particularly effective in environments where the stored chemicals could degrade other types of polyethylene, providing long-term durability and safety.
Specialized Resins for Specific Applications
Captor Double Wall Tanks can also be constructed using specialized resins, such as those designed for storing sulfuric acid or sodium hypochlorite. These resins ensure that the tank’s material does not react with the stored chemicals, maintaining both the integrity of the tank and the safety of the storage system.
Troubleshooting Common Issues with Captor Double Wall Tanks
Addressing Potential Installation Challenges
While Captor Double Wall Tanks are designed for easy installation, some common challenges may arise. Ensuring the tank is properly secured with the appropriate tie-down systems can prevent issues in areas prone to seismic activity or strong winds. Additionally, choosing the correct material and specific gravity rating is essential to prevent long-term issues with chemical compatibility or structural integrity.
Preventative Measures for Long-Term Use
To ensure the longevity of Captor Double Wall Tanks, regular maintenance is recommended. This includes periodic inspections of the tank’s exterior and the outer containment area for signs of wear or damage. UV stabilization of the materials used in Captor tanks also means that they are well-suited for outdoor use, but maintaining a clean and debris-free environment around the tanks will further extend their service life.
Conclusion
Captor Double Wall Tanks represent a significant advancement in chemical storage technology, offering a combination of safety, durability, and cost-efficiency that meets the needs of modern industry. Whether you are storing hazardous chemicals in a high-risk environment or need a reliable day tank system for commercial use, Captor Double Wall Tanks provide a versatile and reliable solution. By understanding the unique features and benefits of these tanks, as well as how to properly maintain and troubleshoot them, you can ensure that your chemical storage system meets the highest standards of safety and performance.
Frequently Asked Questions
What is the benefit of the tank-in-a-tank design?
The tank-in-a-tank design provides a secondary containment layer, significantly reducing the risk of environmental contamination in case of a leak.
How do Captor tanks reduce costs?
Captor Double Wall Tanks are shipped fully assembled, eliminating the need for on-site assembly and reducing labor costs by up to 35%.
Are Captor tanks suitable for outdoor use?
Yes, Captor Double Wall Tanks are UV stabilized, making them ideal for long-term outdoor storage without degradation.
What material options are available for Captor Double Wall Tanks?
Materials include High-Density Linear Polyethylene (HDLPE), Cross-Linked High-Density Polyethylene (XLPE), and specialized resins for aggressive chemicals.
How do DCT Systems differ from other tanks?
DCT Systems offer a compact, secondary containment solution ideal for commercial day tank systems, and can be integrated with larger Captor systems for a complete storage solution.
