Process Technology - H (Helical) Series Coil

HC Series Immersion Coils: Custom Solutions for High-Demand Industrial Heating and Cooling Applications

In industries where corrosive chemical heating or cooling is essential, reliable equipment is crucial to maintaining safe and efficient operations. The HC Series Immersion Coils are engineered to meet these high demands, offering custom-designed solutions that can be tailored to the specific needs of industrial processes. With options like 316 stainless steel, Zirconium, Hastelloy C, and Titanium, the HC Series provides versatility and durability in even the harshest environments.

Understanding Immersion Coils

Immersion coils are heat exchangers that are submerged directly into a liquid to either heat or cool it. They are commonly used in industrial applications where temperature control is critical, such as in chemical processing, plating baths, and rinse tanks. Immersion coils transfer heat from a fluid inside the coil to the surrounding liquid or vice versa, making them an efficient solution for temperature regulation in large tanks or containers.

Introduction to the HC Series Immersion Coils

The HC Series Immersion Coils are designed specifically for use in corrosive chemical environments. These coils are custom-built to your specifications, ensuring that they meet the exact needs of your application. Whether you require heating in an acidic solution or cooling in an alkaline environment, the HC Series offers a wide range of material options, including 316 stainless steel, Zirconium, Hastelloy C, and Titanium, each chosen for its corrosion resistance and durability.

Key Features of the HC Series Immersion Coils

The HC Series is packed with features that make it a reliable choice for industrial heating and cooling:

Custom Design:

The HC Series coils are custom-designed to meet specific application needs, including multi-layer coils and L-shaped configurations for bottom heating applications.

Corrosion-Resistant Materials:

Available in 316 stainless steel, Zirconium, Hastelloy C, and Titanium, the HC Series is built to withstand the harshest chemical environments, ensuring long-term durability.

High-Pressure Capability:

With a working pressure of up to 100 PSI for steam or water, the HC Series coils are suitable for high-demand applications that require robust performance.

Single-Point Connections:

The single-point connection design reduces the potential for leaks and simplifies installation, making it easier to integrate the coils into existing systems.

Wide Range of Sizes:

The HC Series offers tubing sizes from ⅜ inch to 1¼ inch in diameter, with helical sizes ranging from 3¼ inches to 10 feet, allowing for flexibility in design and application.

Applications of the HC Series

The versatility of the HC Series makes it ideal for a wide range of industrial applications:

Chemical Processing:

The HC Series coils are perfect for heating or cooling alkaline or acid solutions in chemical processing plants, where temperature control is critical.

Plating Baths:

In metal plating, where precise temperature control is essential for consistent results, the HC Series provides reliable heating and cooling, even in corrosive environments.

Rinse Tanks:

The HC Series coils can be used in rinse tanks to maintain the desired temperature of cleaning solutions, ensuring the effectiveness of the rinsing process.

Advantages of Using HC Series Immersion Coils

The HC Series offers several advantages that make it a preferred choice for industrial heating and cooling:

Durability: The use of corrosion-resistant materials ensures that the HC Series coils can withstand prolonged exposure to aggressive chemicals, reducing the need for frequent replacements.

Efficiency: The custom design options, including multi-layer coils and L-shaped configurations, allow for efficient heat transfer, ensuring that your process maintains the desired temperature with minimal energy use.

Ease of Installation: The single-point connections simplify the installation process, reducing the time and effort required to integrate the coils into your system.

Flexibility: With a wide range of sizes and material options, the HC Series can be tailored to meet the specific needs of your application, ensuring optimal performance in any environment.

Material Options and Customization

The HC Series offers a variety of material options to suit different chemical environments:

316 Stainless Steel:

Known for its corrosion resistance and strength, 316 stainless steel is suitable for most alkaline or acidic solutions.

Zirconium:

Ideal for highly corrosive environments, Zirconium offers excellent resistance to acids and alkalis, making it a top choice for challenging applications.

Hastelloy C:

This alloy provides superior resistance to a wide range of chemical environments, including sulfuric and hydrochloric acids, making it suitable for the most demanding conditions.

Titanium:

Lightweight and corrosion-resistant, Titanium is perfect for applications where both strength and chemical resistance are required.

Conclusion

The HC Series Immersion Coils offer a reliable and customizable solution for industrial heating and cooling in corrosive chemical environments. With their robust design, corrosion-resistant materials, and high-pressure capabilities, the HC Series coils are an excellent choice for industries that demand reliable and efficient temperature control. Whether you’re managing a chemical processing plant, a plating operation, or a rinse tank, the HC Series delivers the performance and durability needed to keep your operations running smoothly.

Frequently Asked Questions

What are HC Series Immersion Coils?

The HC Series Immersion Coils are custom-designed heat exchangers used for heating or cooling corrosive chemical solutions in industrial applications. They are made from corrosion-resistant materials like 316 stainless steel, Zirconium, Hastelloy C, and Titanium.

What materials are available for HC Series coils?

The HC Series coils are available in 316 stainless steel, Zirconium, Hastelloy C, and Titanium, each chosen for its resistance to corrosion in various chemical environments.

Where can HC Series Immersion Coils be used?

The HC Series is ideal for use in chemical processing, metal plating, and rinse tanks, where precise temperature control and resistance to corrosive chemicals are required.

What is the working pressure of HC Series coils?

The HC Series coils have a working pressure of up to 100 PSI, making them suitable for high-demand heating or cooling applications using steam or water.

How do single-point connections benefit HC Series coils?

Single-point connections reduce the potential for leaks and simplify installation, ensuring that the coils are securely integrated into your system with minimal effort.