Comprehensive Guide to Witt Lining Systems: Tailored Solutions for Corrosion Control in Industrial Applications
Witt Lining Systems is a leader in the fabrication of flexible drop-in liners designed to provide superior corrosion control in a variety of industrial settings. From tanks, pits, and sumps to both primary and secondary containment areas, Witt’s liners are engineered to meet the rigorous demands of industries such as metal finishing, plating, anodizing, aerospace, oil and gas, mining, municipal water treatment, and food and agriculture. Offering a diverse range of materials like Koroseal®, Spectra Blue®, Exceline®, Teflon®, Kynar® PVDF, and XR-5®, Witt Lining Systems delivers customized solutions to protect your infrastructure against the harshest environments.
Why Choose Witt Lining Systems for Corrosion Control?
Corrosion control is a critical concern in industrial operations, particularly in environments where exposure to aggressive chemicals, high temperatures, and abrasive conditions is common. Witt Lining Systems understands these challenges and offers custom-fabricated liners that not only meet but exceed industry standards for durability and performance.
Explore Witt Lining Systems’ Liner Materials
Witt offers an array of liner materials, each engineered to tackle specific industrial challenges. Here’s a closer look at some of the standout options:
Koroseal® PVC Lining: Proven Protection Against Corrosive Chemicals
Koroseal® PVC lining is renowned for its long-standing track record of superior performance in a wide range of chemical applications. Its unique formulation provides high resistance to strong corrosives, alkalis, and salts. With an upper operating temperature of 200°F, a Koroseal liner is designed to handle the most aggressive applications.
Applications:
Koroseal liners are an excellent choice for both process and storage tanks. They are highly recommended for use in hard chrome plating solutions when paired with an LFP CrossFilm™ skirt. Koroseal is also ideal for other chrome-based solutions, ensuring maximum protection and longevity.
Availability:
Koroseal® PVC drop-in liners are available in 60 mil, 3/32 in., 1/8 in., and 3/16 in. gauges, allowing customization to meet the specific needs of your applications.
HP Koroseal® PVC Lining: Enhanced Performance for Harsh Conditions
Taking the standard Koroseal liner to the next level, HP Koroseal® PVC liners offer an improved formulation that provides an extended temperature range of up to 215°F and a longer service life in harsh environments.
Applications:
Like standard Koroseal® PVC liners, HP Koroseal® PVC liners are recommended for process tanks and storage tanks in applications where temperature ranges are high or chemical concentrations are extremely aggressive.
Availability:
HP Koroseal drop-in liners are available in a 3/16 in. gauge, with other gauges available on a qualified quantity basis, ensuring you get the exact specifications needed for your operation.
Exceline® PVC Lining: Premium Protection for Demanding Applications
Exceline® PVC
A premium formulation liner that offers greater chemical resistance and higher temperature ranges than standard PVC. Exceline PVC liner provides exceptional resistance to acids, alkalis, and salts with a constant operating temperature of 180ºF.
Applications:
Exceline PVC liners are ideal for plating tanks, chemical process tanks, storage tanks, and waste treatment applications. The material is also available in a 20 mil gauge, perfect for disposable liners used in electroless nickel plating, eliminating the need for chemical leaching of the tank.
Availability:
Exceline drop-in liners are available in 1/8 in. and 3/16 in. gauges, providing options to suit a variety of industrial needs.
Spectra Blue® PVC Lining: Cost-Effective Chemical Resistance
Spectra Blue® PVC
A proprietary formulation developed exclusively by Witt Lining Systems. This material offers excellent chemical resistance to most acids, alkalis, and salts at a constant operating temperature of 145ºF. Spectra Blue PVC is designed for both indoor and outdoor uses, thanks to added UV inhibitors.
Applications:
Spectra Blue PVC liners are well-suited for both primary and secondary containment applications, including ambient chemical tanks, rinse tanks, mild process tanks, trenches, floors, pits, and containment areas.
Availability:
Spectra Blue PVC drop-in liners are available in 60 mil, 3/32 in., 1/8 in., and 3/16 in. gauges.
XR-5® and XR-5® PW: Heavy-Duty Containment Solutions
XR-5®
A high-strength, coated polyester reinforced membrane designed for primary and secondary containment applications. It provides exceptional resistance to acids, oils, and methane, with superior UV resistance and enhanced tensile and puncture resistance compared to HDPE membranes.
Applications:
XR-5 is perfect for containing aggressive chemicals in various industrial applications. The XR-5 PW variant is NSF-61 approved for potable water applications, offering superior performance in potable water containment.
Availability:
XR-5® sheeting is available in various gauges and can be tailored to meet the specific demands of your containment needs.
Kynar® PVDF Liners: High Purity and Chemical Resistance
Kynar® PVDF
Lightweight yet robust protection for the most aggressive chemical applications. With a high temperature range of up to 190°F and excellent abrasion and UV resistance, Kynar liners are engineered for demanding environments.
Applications:
Kynar PVDF liners are ideal for industries requiring high purity levels and resistance to a broad range of aggressive chemicals. These liners are particularly suited for applications where other materials might fail due to chemical attack or high temperatures.
Availability:
Witt’s Kynar® PVDF liners are 100% PVDF, offering the flexibility of a drop-in liner while maintaining resistance and purity. Custom fabrication options are available to meet your unique specifications.
Conclusion: Witt Lining Systems – Your Partner in Industrial Corrosion Control
Witt Lining Systems provides customized solutions for industrial corrosion control, offering a wide range of drop-in liners designed to withstand the most aggressive environments. With options like Koroseal®, Spectra Blue®, Exceline®, and Kynar® PVDF, you can trust Witt to deliver the durability and performance your operations demand. Whether you need protection in plating tanks, chemical containment areas, or waste treatment applications, Witt Lining Systems has the expertise and materials to meet your needs.
For more information on how Witt Lining Systems can support your industrial needs, contact us directly to discuss your specific requirements.
Frequently Asked Questions
What are the best liners for corrosion control in industrial tanks?
Witt Lining Systems offers a variety of liners for corrosion control, including Koroseal®, Spectra Blue®, and Kynar® PVDF. Each material is designed to withstand aggressive chemicals and harsh conditions, making them ideal for industrial tanks.
How does a drop-in liner work in a chemical containment tank?
A drop-in liner acts as a barrier between the tank material and the corrosive chemicals inside. It is custom-fabricated to fit inside the tank, providing a protective layer that prevents chemical damage to the tank structure.
Can Witt Lining Systems provide custom liner solutions?
Yes, Witt Lining Systems specializes in custom-fabricated liners to meet specific requirements for different industries. Whether you need a liner for a storage tank, process tank, or containment area, we can provide a tailored solution.
What materials are used in Witt’s corrosion control liners?
Witt Lining Systems uses high-performance materials like Koroseal® PVC, Spectra Blue® PVC, Exceline® PVC, Kynar® PVDF, and XR-5® to ensure long-lasting protection against corrosive environments.
How do LFP CrossFilm™ skirts extend the life of liners in chrome plating tanks?
LFP CrossFilm™ skirts provide an additional protective layer for liners in chrome plating tanks. They prevent the buildup of corrosive vapors and condensates, extending the service life of the main liner and reducing maintenance costs.
