The Ultimate Guide to the BX3000 Filter System for Metal Finishing Operations
In metal finishing and other industrial processes, maintaining the purity of solutions is critical for achieving high-quality results. The BX3000 Filter System by Flo King offers a powerful, versatile solution for in-tank filtration, designed to handle the demanding requirements of metal finishing operations. With a robust construction, customizable lengths, and impressive flow rates, the BX3000 stands out as a reliable choice for various filtration needs. This guide will explore the key features, benefits, and specifications of the BX3000, helping you determine if it’s the right fit for your operations.
1. Versatile Filtration for Multiple Applications
The BX3000 Filter System is engineered to provide a maximum flow rate of 3000 gallons (11,500 liters) per hour, making it suitable for a wide range of industrial applications. Its versatility allows it to be used as a stationary unit in a single tank or moved between multiple tanks, depending on your needs.
Key Features:
- Flow Rate: 3000 gallons (11,500 liters) per hour at 60 Hz, with a slight reduction when operating at 50 Hz.
- Pump Materials: Available in CPVC, polypropylene, PVDF (Kynar), and stainless steel, with special-order options like titanium-tip or Hastelloy-276C-alloy-tip shafts for aggressive solutions.
Benefits:
- Flexibility: The ability to move the BX3000 between tanks increases its utility across different stages of your process.
- Customization: Multiple pump-body lengths (8, 10, 12, 14, 16, 18, and 20 inches) ensure that the BX3000 can accommodate various solution levels and tank depths, making it adaptable to your specific requirements.
2. Ready-to-Use with Simple Installation
The BX3000 comes preassembled and ready to operate, minimizing downtime and simplifying installation. This user-friendly approach allows you to focus on what matters most—maintaining the quality and consistency of your metal finishing processes.
Installation Highlights:
- Universal Bracket: Secures the pump on tank mounting surfaces up to 3 inches (7.6 cm) thick and 7-3/4 inches (19.6 cm) wide. The bracket is easily adjustable with a Phillips-head screwdriver.
- Swiveling Impeller Housing: Rotates 360 degrees, allowing you to position the discharge port, elbow, and outlet extension in any desired direction for optimal solution flow.
Ease of Use:
- Preassembled Unit: The BX3000 arrives ready to go, with no complex setup required.
- Adjustable Positioning: The swiveling impeller housing and universal bracket make it easy to adapt the system to your tank’s configuration.
3. Efficient Filtration with Double and Quad Filter Cartridge Holders
When it comes to filtration, the BX3000 is designed to maximize efficiency by holding multiple filter cartridges simultaneously. The system is almost always used with a double cartridge holder, and for larger or more demanding applications, a quad cartridge holder is also available.
Filtration Options:
- Double Cartridge Holder: Holds two filter cartridges at once, improving filtration capacity without increasing the footprint.
- Quad Cartridge Holder: Accommodates four filter cartridges, making it ideal for high-volume operations or where superior filtration is required.
Benefits:
- Enhanced Filtration: Multiple cartridges increase the surface area for filtration, leading to better removal of contaminants and longer periods between filter changes.
- Scalable Solutions: Whether you need moderate filtration or a heavy-duty solution, the BX3000’s flexibility allows you to scale up as needed.
4. Robust Construction for Durability and Longevity
One of the standout features of the New Holland dryer is its ability to reverse the direction of rotation. This feature is particularly effective in removing all moisture from cup-shaped parts, which can be challenging to dry completely. By reversing the rotation, the dryer ensures thorough drying, even for parts with complex geometries.
Enhanced Efficiency Features:
- Reversible Rotation: Improves moisture removal from difficult-to-dry parts, ensuring complete drying.
- Optimized Drying: Achieves consistent drying results, reducing the risk of corrosion or other issues caused by residual moisture.
5. Durability in Corrosive Environments
Built to withstand the demands of harsh industrial environments, the BX3000 features materials and components selected for their durability and resistance to corrosive chemicals. The standard shaft is made of 303 stainless steel covered with Teflon shrink tubing, while other materials like CPVC, polypropylene, and PVDF are available depending on your specific needs.
Construction Highlights:
- Pump Materials: CPVC, polypropylene, PVDF, and stainless steel are available, with options for more resistant materials like titanium or Hastelloy for aggressive chemicals.
- Motor: Epoxy-coated, thermally protected, and available in single-phase or 3-phase configurations. The motor is designed to operate efficiently in harsh conditions while maintaining a long service life.
Durability Features:
- Corrosion Resistance: The materials used in the BX3000’s construction are selected for their ability to resist the corrosive effects of the chemicals commonly used in metal finishing.
- Long Service Life: The robust design ensures that the BX3000 can withstand continuous use in demanding environments without frequent maintenance.
5. Space-Efficient Design
Space is often at a premium in industrial settings, and the BX3000 is designed with this in mind. The system requires minimal in-tank space, making it easy to integrate into existing setups without major modifications.
Space Requirements:
- With 45-Degree High-Flow Elbow and Outlet Extension: Requires about 6-1/2 x 10-1/2 inches (16.5 x 26.7 cm) of in-tank space.
- Without Elbow and Extension: Needs only 6-1/2 x 7 inches (16.5 x 17.8 cm) of in-tank space, providing a compact solution for smaller tanks.
Benefits:
- Compact Footprint: The BX3000’s small size allows it to fit easily into tight spaces, making it suitable for tanks with limited available area.
- Optimized Flow: The optional high-flow elbow and outlet extension allow you to direct the solution flow exactly where it’s needed, ensuring even filtration and circulation.
Conclusion
The BX3000 Filter System is a powerful and versatile solution for in-tank filtration in metal finishing and other industrial applications. Its high flow rate, customizable design, and durable construction make it an excellent choice for operations that require reliable and efficient filtration. Whether you need to filter large volumes of solution or simply want a system that can adapt to varying tank depths and configurations, the BX3000 delivers the performance and flexibility you need to maintain the highest standards of quality in your processes.
Ready to enhance your filtration setup with the BX3000? Contact us today for more information and to request a quote tailored to your specific requirements.
Frequently Asked Questions
What makes the BX3000 Filter System suitable for metal finishing?
The BX3000’s high flow rate, customizable lengths, and durable construction make it ideal for handling the demanding requirements of metal finishing operations.
Can the BX3000 be used in multiple tanks?
Yes, the BX3000 is versatile and can be used as a stationary unit in one tank or moved between multiple tanks depending on your needs.
What materials are available for the BX3000 pump?
The pump is available in CPVC, polypropylene, PVDF, and stainless steel, with special-order options like titanium-tip or Hastelloy-276C-alloy-tip shafts for aggressive solutions.
How many filter cartridges can the BX3000 hold?
The BX3000 can hold two filter cartridges with a double cartridge holder, and up to four cartridges with a quad cartridge holder for enhanced filtration.
